6.4 Litre Crankshaft Machining Line

Equipment Manufacturers

  • Boehringer
  • Landis
  • CM Systems
  • DMG Mori Seiki 
  • ABB
  • Ajax Tocco
  • Adcole
  • Trumpf
  • Impco
  • Krausse
  • Balance Engineering
  • Gudel Overhead Gantry System

Operation Description Equipment Capacity
10 Semi-Finish Post Flange Steady (2) CB 320 Boehringer Turn Broaching Machines 12" x 40"
20 Rough Mains & Side Walls CM 320 Boehringer Crankshaft Milling Machine 12" x 40"
30 Rough Pins, Side Walls, and Top Counter Weight (2) CM320 Boehringer Crankshaft Milling Machine 12" x 40"
40 Semi-Finish Pins and Finish Side Walls CB 320 Boehringer Turn Broaching Machine 12" x 40"
50 Semi-Finish Pins and Finish Side Walls CM 320 Boehringer Crankshaft Milling Machine 12" x 40"
60 Drill Oil Holes CM Systems AOHD-OD Flexible Drill 12" x 40"
70 Probe Pin Oil Holes, Vision Through Main Oil Holes, Chamfer Oil Holes, Deburr Crank ABB 7-Axis Robot 12" x 40"
80 High Pressure Deburr Oil Holes and Wash Crank Ransohoff 12" x 40"
90 Induction Harden Pins and Mains Ajax Tocco 12" x 40"
100 Check Crankshaft for TIR Roll Straighten CM Systems Agile CNC Roll 12" x 40"
120 Drill and Tap Post and Flange Holes Mori Seiki NH6300 DCG CNC HMC 24.8" Pallets
180 Grind Mains and Gear, 100% Gage - Post Process Landis 5SEIW Multi-Wheel Grinder 16" x 36"
190 Auto Gage Intra 16" x 40"
200 Grind Pins - 100% Gage - Post Process (2) 3LT Landis Twin Wheel Orbital Pin Grinders  16" x 40"
210 Auto Gage Intra 16" x 40"
220 Finish Timing Disk and Gear Seat Undercuts, Finish Gear Seat Location, Broach Oil Pump Flats DMG Mori NL3000Y/1250 CNC Turning Center 12" x 40"
230 Grind Timing Disk Diameter & Face, Post Diameter and Face, 100% Gage-Post Process Landis 4SE CNC Anglehead Grinder 16" x 40"
240 Grind Thrustwalls 100% Gage - Post Process Landis 3LB CNC O.D. Grinder 16" x 40"
250 Auto Gage Intra 16" x 40"
260 Assemble Dowels, Timing Disk, Gear and Flange Johann Krause Auto System 16" x 40"
270 Grind Flange OD and Face, 100% Gage - Post Process Landis 4SE CNC Anglehead Grinder 16" x 36"
280 Auto Gage Intra  
290 Balance Crankshaft Balance Engineering 16" x 36"
300 Heat Treat Verification, Balance Hole Detection Tocco 16" x 40"
310 Deburr Oil Holes, Pump Flats, and Weld Timing Disks ABB Robot 6-Axis 16" x 40"
330 Polish Post/Flange/Mains/Pins and Thrustwalls Impco 1640 WorldStar Superfinisher 16" x 40"
340 Wash Crankshaft Centri-Spray 16" x 40"
346 Check Flange and Post Surface Per Quality Control Plan KJ Engineering 16" x 40"
350 Weld Timing Disk to Pin and Perform Quality Checks Trumpf 16" x 40"
360 Assemble Flange End Dowel and Perform Quality Checks Lamb/Tocco 16" x 40"
Offline Dual Head Inspection System Adcole 1200DH-60 16" x 60"
Offline Gaging System Marposs E906HH 16" x 40"

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